Sahibabad Industrial Area · MS & SS Metal Fabrication
MS Mezzanines and Factory Steelwork in Sahibabad, Ghaziabad
Most steelwork in the Sahibabad Industrial Area is an MS mezzanine to add storage, plus the stair, railing and gates around it. The deck, the column bases and the load decide the design, so it is quoted in writing after a ₹99 site visit that surveys the floor, the clear height and what will be stored.
Units across Sites 1 to 4 of the UPSIDA estate have filled their plots years ago, so when a business grows, metal fabrication in the Sahibabad Industrial Area usually means building upwards inside the shed. The Sahibabad area page sets out the range of industrial jobs. This page takes the most common one, the MS mezzanine floor, and goes through the decisions a factory owner makes before the steel is cut.
Decide the deck before the frame
The deck is what you walk and store on, and it changes the steel beneath it.
| Deck | Good for | Trade-off |
|---|---|---|
| Chequered MS plate | Cartons, spares, foot traffic and hand trolleys | Heavier; needs closer joists; can be slippery when oily |
| MS grating | Areas where light, air or sprinkler water must pass | Small items fall through; uncomfortable for long standing |
| Boards on MS joists | Office or light storage on the mezzanine | Needs protecting from damp and heavy point loads |
Columns, bases and the existing floor
Each mezzanine column puts a concentrated load on the factory floor. Older floors in the estate vary, and a thin floor over filled ground may need a local footing under each column rather than a plate bolted to the surface. The visit looks at the floor, the column grid you want, and the clear height under and over the deck so forklifts and workers can still move. Mild steel indoors still needs primer and paint; see mild steel and powder coating.
| Style | Why it suits a Sahibabad unit | Rate |
|---|---|---|
| MS mezzanine floor | Adds storage or an office deck without more land | Quoted after visit |
| MS spiral staircase | Access to a small mezzanine where floor space is tight | Quoted after visit |
| Staircase railing | Edge protection on the deck and the stair | Quoted after visit |
| MS sliding gate | Wide truck gate on the plot frontage | Quoted after visit |
Stairs, edges and loading
A straight stair with a landing is safer for carrying goods; a spiral stair saves space but suits only light traffic. Every open edge needs a railing with a kick plate so things do not roll off, and a gated loading point if goods are lifted onto the deck. A metal staircase that wobbles or a cracked welding joint on an existing mezzanine should be checked before anything more is loaded onto it.
Building it around production
The ₹99 site visit is usually arranged within 24 to 48 hours. The quote follows in writing, aimed within about 2 hours, valid for 3 days and all-inclusive for the agreed design. After the 50% advance, columns, beams and stair are fabricated off site, so time on your floor is mostly erection and bolting; welding can be planned for a weekly off. The balance is due on completion. On the frontage, a truck gate's track and wheels matter more than its design; see sliding gate stuck.
See the metal fabrication catalogue, MS fabrication in Ghaziabad and the warehouses and factories page. Homes in neighbouring Vasundhara have their own page. Book a site visit and bring your load details.
Common questions
Can a mezzanine be built on my existing factory floor in Sahibabad?
Often, but it depends on the floor. Each column concentrates a load, and older or thin floors may need a small footing under each column. The site visit checks the floor where the columns will stand, the clear height and how goods will be moved, and the design follows from that.
Chequered plate or grating for a mezzanine deck?
Chequered plate suits cartons, spares and trolleys, because nothing falls through and it is easy to walk on. Grating lets light, air and sprinkler water pass, but small items drop through. Some mezzanines use plate for storage areas and grating for walkways.
Mezzanine ka kharcha kis cheez se badalta hai?
Mainly the steel weight, which comes from the load the deck must carry, the span between columns and the deck type. A stair, edge railings and loading gates add to it. There is no per-sq-ft rate; it is quoted after the site visit once the load is known.
Services on this page
Every metal fabrication style
- MS main gateA swing gate in mild steel for a house, builder floor or farmhouse, made to the opening and finished against rust.
- Sliding gateA gate that runs sideways on a track, for a driveway too short for a gate to swing. Motor-ready if you want one later.
- Window safety grillFixed or openable steel grills for windows and balconies, made to each opening.
- Steel safety doorA steel grill door in front of the main door, so it can stand open for air without standing open to the corridor.
- Metal staircaseSpiral or straight steel stairs to a terrace, mezzanine or loft, fabricated to the floor-to-floor height.
- Steel mezzanine floorA steel-framed extra floor inside a shop, warehouse or high-ceiling office, for storage or desks.
- All metal fabrication
More in Sahibabad Industrial Area
Nearby, and common problems
- Gates, Safety Doors and Grills in Vasundhara, Ghaziabad
- MS Gate and Metal Fabrication in Vaishali, Ghaziabad
- Iron gate or window grill is rusting and the paint is flaking
- Sliding gate is stuck, jerky or hard to push along its track
- Main gate has sagged and drags on the floor when opened
- Main gate lock or latch won't engage, or the key won't turn