MS Mezzanines, Gates & Steel Work in Udyog Vihar, Gurgaon

Metal fabrication in Udyog Vihar, Gurgaon, is heavier and more practical than in the residential sectors. The plots of Phases 1 to 5 were built as sheds and factories, and the buildings still have the height, the wide gates and the loading bays to show for it. Whether a plot now holds a garment exporter, a printing unit, a warehouse or an office, the steel jobs are the same family: mezzanines, gates, stairs and secure doors. This page goes through each as it applies to this industrial corner of Gurugram.

Mezzanines: what the floor will carry decides everything

An MS mezzanine floor turns empty height into usable area. The design starts with one question: what will sit on it? Archived files, racked stock and desks with people each need different beam sizes and column spacing. After that come the base plates (is the existing floor slab strong enough under each column?), the deck (chequered plate, grating or boards), the edge protection and the stair.

• Tell us the use and, if you know it, the heaviest load per area.
• Show us where columns can and cannot go, such as forklift routes and dock doors.
• Ask the building owner first: a mezzanine changes the use of the floor and sometimes the lease.
• Plan lighting, sprinklers and AC for the space below as well as above.

Gates for trucks and shift changes

Plot entries here are wide and see heavy vehicles every day. A swing gate that size needs a lot of clear space and very strong posts, so most plots use an MS sliding gate running on a bottom track. The gate's weight, wheel size and the level of the track decide how it behaves after a year of trucks rolling over the track. Grit and bent rails are behind most sliding gate stuck complaints, so the track detail matters as much as the gate.

Stairs and secure doors

Every mezzanine needs a way up. A straight steel stair with a landing is easier for carrying boxes; a spiral saves floor area where space is tight. Either needs a staircase railing and a firm fixing at the top. A store holding samples or finished goods, or a server room, is commonly secured with a steel safety door fixed into sound masonry. A stair that moves underfoot is a warning sign; see metal staircase wobbling.

Finish for an industrial setting

Diesel fumes, dust and monsoon rain are hard on mild steel. Indoors, a primer and enamel paint is usually enough. A gate or an external stair benefits from powder coating or, for parts that sit in water, hot-dip galvanising. Welds should be ground and sealed, because rust starts at the joints first.

Before booking

Have the plot's clear height, any structural drawings, and a rough idea of the load ready. The ₹99 visit is usually within 24 to 48 hours; the written quote follows within about 2 hours, valid for 3 days. Fabrication starts on the 50% advance, and most of the welding happens in the workshop, which keeps disruption on your floor short.

To compare offers, read how to compare fabrication quotes and the MS gate price guide. Browse all metal fabrication styles, see MS and SS metal fabrication in Gurgaon, or work for warehouses and factories. The Udyog Vihar page covers the area; old Gurgaon nearby has smaller-scale steel work.